example, a cm (10 in.) diameter cyclone has a base D50 C point of 24 microns. D50 C(base) = x D (Eq. 3) Where D = Cyclone diameter in cm. The first correction (C 1) is for the influence of the concentration of solids contained in the feed slurry. The graphical representation of this correction is shown in Figure 6 and can be ...
WhatsApp: +86 18203695377For example your ball mill is in closed circuit with a set of cyclones. The grinding mill receives crushed ore feed. The pulp densities around your cyclone are sampled and known over an 8hour shift, allowing to calculate corresponding to circulating load ratios and circulating load tonnage on tons/day or tons/hour.
WhatsApp: +86 18203695377that energy consumption (kWh/dry ton) decreased by over 40% by using a twostep grinding process as opposed to a singlestage process. Capacity in tons per hour more than doubled, from less than 2 tons per h in a singlestage grind to over 4 tons per hour in a twostage grind. In this study, bale moisture ranged
WhatsApp: +86 18203695377Do you need a quick estimation of a ball mill's capacity or a simple method to estimate how much can a ball mill of a given size (diameter/lenght) grind for tonnage a product P80 size? Use these 2 tables to get you close. No BWi Bond Work Index required here BUT be aware it is only a crude approximation for "most soft ores" from F80 1 cm ...
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WhatsApp: +86 18203695377The purpose of the primary crusher is to reduce the ROM ore to a size amenable for feeding the secondary crusher or the SAG mill grinding circuit. The ratio of reduction through a primary crusher can be up to about 8:1. Feed: ROM up to m. Product: 300mm (for transport) to 200mm (for SAG mill) Feed Rate:
WhatsApp: +86 18203695377The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...
WhatsApp: +86 18203695377Dilution ratio of feed, under flow and overflow can be calculated by equation 10 of lecture11. These dilution ratios arc, an respectively. Where is volumetric flow rate L 5 4 4 4 d Mass flow rate of underflow LF Hρ s %solid in UF 7. H 8 7 : 4 4. m 7⁄ hr. Mass flow rate of underflow L1172kghr⁄ .
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WhatsApp: +86 18203695377During the runningin process, the amount of steel balls is added for the first time, which accounts for 80% of the maximum ball load of the ball mill. Steel ball sizes are Φ120㎜, Φ100㎜, Φ80㎜, Φ60㎜, Φ40㎜. For example, the 100150 tons ball mill has a maximum ball loading capacity of tons. For the first time, 30% 40% of ...
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WhatsApp: +86 18203695377GIVEN: Length= 45 ft Capacity=20 tons/hr ρ = 50 lb/ft 3 Required: Horsepower requirement SOLUTION: HP= ... #24 Calculate the power needed to reduce 100 ton/h of quartz (work index = kWhr/ton) in a grinding ball mill from an 80% passing size of 2 inches to an 80% passing size of 1/8 inch a. hP b. hP c. hP d. hP Given: ...
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WhatsApp: +86 18203695377how much does it cost to operate a 450 ton per hour crusher .. Materials Price List #4 White Crusher Fines Pit Run .. Fee udner 10 Tons Pls. Ton Bldr./Pallet per Hour . 10 cents per ton for a jaw crusher. ..
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WhatsApp: +86 18203695377The sample was received crushed appropriately for the ball mill test. Ball Mill Grindability Test was conducted by standard practice using 100mesh (150 pm) closing screens. The ball mill work index is shown below. BM Wi (kWhr/st) = ; BM Wi (kWhr/mt) = ; Bond Ball Mill
WhatsApp: +86 18203695377Expert Answer. Problem 2 A two stage grinding circuit using a rod mill in open circuit with a ball mill in closed circuit with a rake classifier is used to grind 40 tons per hour of ore (sp. gr. ). Dilution Water Feed Rod Mill Overflow (Fines) Rake Classifier Sands (Coarse) Ball Mill Sump Pump The circuit is sampled and analyzed for percent ...
WhatsApp: +86 18203695377To calculate the tons per hour of a ball mill machine, you will need to know: The diameter of the mill: This is the distance across the widest part of the mill. The length of the mill: This is the ...
WhatsApp: +86 18203695377Particle size reduction of materials in a ball mill with the presence of metallic balls or other media dates back to the late 1800's. The basic construction of a ball mill is a cylindrical container with journals at its axis. The cylinder is filled with grinding media (ceramic or metallic balls or rods), the product to be ground is added and ...
WhatsApp: +86 18203695377Ball Recharge Rate Kg/hr Ore Feedrate, ton/hr Total Charge Area, m2 Scrap Size, mm m3 Balls Slurry Balls Density, ton/m3 Net Total Gross Total DETERMINATION OF WEAR RATE CONSTANTS ... About the Media Charge_Wear_Ball Mills Spreadsheet ... MolyCop Tools / / MolyCop Tools / / MolyCop Tools / / ...
WhatsApp: +86 18203695377Factors Affecting Capacity in Ball Mills. Factors affecting the capacity of ball mills can vary, making it crucial to understand their impact on overall performance. One key factor is the hardness and grindability of the ore being processed. Harder ores require more energy to grind, which in turn affects the mill's capacity.
WhatsApp: +86 18203695377size ball mill was used with ball media of sizes 10 mm, 20 mm and 30 mm respectively. Quartz was the material used to perform the experiment and was arranged into 3 monosizes namely 8 mm + mm, 4 mm + mm and2 mm + mm for the experiment. A mill run having a mixture of the 3 ball diameter sizes was also conducted. It was
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WhatsApp: +86 18203695377The acceleration factor of the ball or rod mass is a function of the peripheral speed of the mill. Thus. n = c9np/√D, the above equation becomes P = f1 (D²)·f5 (πD c9 np/√D) = cs np As a first approximation, the capacity, T, of a mill may be considered as a function of the force acting inside the mill.
WhatsApp: +86 18203695377The power required to crush 100 ton/hr of a material is kW, if 80% of the feed passes through a 51 mm screen and 80% of the product passes through a mm screen. What is the work index (in kWh/ton) of the material? ... n a ball mill of diameter 2000 mm, 100 mm dia steel balls are being used for grinding. Presently, for the material ...
WhatsApp: +86 18203695377: Flow sheet showing flow of materials Solution: material balance cyclone feed CF Ball mill feed B Rod mill feed R CF B 25 (1) Performing balance on 250 µm size CF 14 5B 25 27 (2) Solving equation 1 and 2 we get CF tons/hr. Volumetric flow rate of feed (dry) to cyclone Ans .
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