The ball mills, the second stage grinding equipment, are in diameter and long, each with two 7800 kW motors. 52 magnetic separators are used in each of the processing lines. Two concentrate thickeners, each 45m in diameter and four tails thickeners each 90m in diameter. Four dewatering buildings, each containing seven press filters.
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WhatsApp: +86 18203695377This paper presents the development of phase and qd space vector models of the 2stator winding synchronous motor used in SAG mill drives. Using a space vector rotation transformation, the two ...
WhatsApp: +86 18203695377Abstract: Typical drive configurations of highcapacity SAG mills use a twostatorwinding vectorcontrolled synchronous motor, with a 30 ^{circ} shift between the two windings, fed by a twosecondary deltadeltawye power transformer and two sixpulse cycloconverters. This paper presents and evaluates three different modeling options for the SAG mill drive.
WhatsApp: +86 18203695377A SAG mill has low speed and heavy load, which cause the energy consumption of grinding operation to be very high. ... TwoStator Windings SAG Mill Drive. Part II: Starting Evaluation. IEEE Trans. Ind. Appl. 2014, 51, . [Google Scholar] Castro, ; Valenzuela, Space Vector Modeling of a SAG Mill Drive and Evaluation during ...
WhatsApp: +86 18203695377Context 1 ... production of fine powder is efficiently done in semiautonomous grinding (SAG) mills. Fig. 1 shows the construction of a SAG mill [2]. It consists of a rotating hollow cylinder...
WhatsApp: +86 18203695377In 2001, ABB received an order comprising drives and ring motors for one SAG mill and two ball mills. In the same year ABB also won a contract for electrical equipment for a largescale conveyor. system, consisting of rising and downhill belts and storage facilities, where supplied five 2 MW motors with ACS 6000 drives. ...
WhatsApp: +86 18203695377Morrell set up a power draw model of SAG mill that considers the slurry phase. Zolghadri et al. developed a novel theory of breakage function. The method is considered for energy in comminution modelling of specific breakage energy. ... "Modeling and evaluation of cycloconverterfed, twostator windings SAG mill drive. Part II: Starting ...
WhatsApp: +86 18203695377mill drive is in inching mode, one rotation of the mill is all you need. The mill will reach the exact angle that was preset by the operator, and the procedure does not need to be repeated. At the end of the inching operation, the SIMINE Gearless mill drive stops the mill with balanced charge, and with no timewasting creep
WhatsApp: +86 18203695377The stator also exhibited excessive static or mean deflections that reduced as a function of speed from a maximum of 7 mm during inching to 3 mm at near full speed. These problems effectively reduced the drive airgap to less than half the nominal value. ... The SAG mill is usually the rate limiting process stage in plant upgrades. Plants based ...
WhatsApp: +86 18203695377Mine operators are challenged with moving more material on conveyors that may cover distances in the tens of kilometers and ascend steep gradients. To increase overall reliability, mining companies also want fewer transfer stations between conveyors, which may require wider and longer belts. To meet these increasing demands, ABB developed low ...
WhatsApp: +86 18203695377ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust, servicefriendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant. eBook: Grinding transformation
WhatsApp: +86 18203695377Power circuit of synchronous motor with two stator windings fed by a 12pulse cycloconverter. ... "Remedial design of the world's largest SAG mill gearless drive," International Conference on SAG ...
WhatsApp: +86 18203695377Request PDF | Modeling and Evaluation of CycloconverterFed TwoStatorWinding SAG Mill Drive—Part I: Modeling Options | A detailed evaluation of a SAG mill starting is presented using three ...
WhatsApp: +86 18203695377A detailed evaluation of a SAG mill starting is presented using three different modeling options. The first option considers a qd0 model of the twostator winding synchronous motor fed by two six ...
WhatsApp: +86 18203695377The phasing is conducted by connecting a 3 phase supply to the motor stators (nominally 415V) with the rotor connections open circuit to facilitate voltage measurement. ... There are many paper talking about SAG mill optimization that can give you clue how the process data changes the power draw. Bob Mathias. 8 years ago. Bob Mathias 8 years ...
WhatsApp: +86 18203695377• A Squirrel Cage Induction Motor is the most common 3 phase motor found in a mill or plant. It is both rugged and simple in design, making it both economical and reliable. • The SCIM has 2 basic components, a stator (the stationary component) and a rotor (the rotating element). In addition, a motor has bearings that allow the rotor to freely
WhatsApp: +86 18203695377A detailed evaluation of a SAG mill starting is presented using three different modeling options. First option considers a qd0 model of the twostator windings synchronous motor fed by two 6pulse ...
WhatsApp: +86 18203695377On site we have a Sag Mill Driven by a 5500KW Motor. We have a vibration issue right across the Mill. The highest vibration is 30mm/sec RMS axial on the motor n ... "Loose stator coils in synchronous motors will generate fairly high vibration at Coil Pass Frequency (CPF) which equals the number of stator coils x RPM (# Stator Coils = Poles x ...
WhatsApp: +86 18203695377The six ABB GMDs, which are the most powerful mill drive systems on the market are all now in continuous operation. Two 28 MW gearless mill drive systems (GMDs) are operating in the mine's 40 foot SAG mills and four MW GMDS are employed in 26 football mills along with associated control systems.
WhatsApp: +86 18203695377SAG Mill 1011 operation (40 x 22 feet, the largest copper SAG mill of the world), to a fully automatic SAG Mill using a multivariable control strategy instead of a rule based on expert
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WhatsApp: +86 18203695377SAG Mill Components Once the basic operating conditions have been defined for the mill designer then, and only then, can he begin taking into account shell and head stresses and trunnion bearing sizes required to carry the load and to give the required openings for feeding and discharging the mills.
WhatsApp: +86 18203695377general, the bigger the mill diameter, the lower are the mill operating and critical speeds. Thus, for larger mills the number of poles will increase. As a result, the number of poles can vary from 48 to 72 poles (Fig. 3.) with typical mill speed requirements of about 10 rpm for larger SAG mills and about 15 rpm for smaller ball mills. Figure 3.
WhatsApp: +86 18203695377Paper held at SAG Conference 2011 By S. Gaulocher (ABB), Stadler (ABB), Th. von Hoff (ABB), R. Veldsman (ABB), A. Fuerst (ABB) and J. Koponen (ABB): Gearless mill drives (GMDs) are the workhorse in the mineral processing industries, more specifically when it comes to grinding crushed ore and cement (in various production stages) in semiautogenous (SAG) mills and large ball mills.
WhatsApp: +86 18203695377Mill speed can be adapted to upstream and downstream processes avoids overgrinding, and optimizes load distribution between SAG and ball mill (Mular, Halbe Barratt, 2002). Power consumption is influenced by load respectively torque and mill speed. This means that further energy can be saved if a mill speed below the rate speed is re
WhatsApp: +86 18203695377• 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 ), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills. — Leading the gearless mill drive evolution The ABB gearless mill drive (GMD) is the most powerful ...
WhatsApp: +86 18203695377Abstract: A detailed evaluation of a SAG mill starting is presented using three different modeling options. The first option considers a qd0 model of the twostator winding synchronous motor fed by two sixpulse cycloconverters.
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WhatsApp: +86 18203695377Advantages of the wound rotor/SER drive are: 1. If the SER converter drive fails, the drive can be switched to fixed speed bypass starting the usual way with the LRS. 2. The converter only needs to be sized for 1520% of the total motor rating with associated reduction in floor space, airconditioning etc. The converter is only sized for the ...
WhatsApp: +86 18203695377the mill shell is the rotor and the stator is "wrapped" around the she ll. ... and Morrell, S, 1996, Performance Characteristics and Optimisation of the Fimiston (KCGM) SAG Mill Circuit, Proc ...
WhatsApp: +86 18203695377To represent the performance of the SAG mill circuit it was decided to use JK Tech's comminution simulator JKSimMet, whilst the power based equations of Bond were chosen for the ball mill circuit (Bond, 1961)T. he socalled variable rates model (Morrell and Morisson, 1996) was used to simulateSAG mill performance, model parameters being
WhatsApp: +86 18203695377The 38' SAGMill is in operation since September 2003. During the weekend of August 31, 2008 the SAGMill stopped several times and was restarted. Finally the air gap supervision tripped the motor and did not permit to restart it again on September 1, at 4:48
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